ErmaSmart
Mobile and flexible production line for Industry 4.0
Presentation
ErmaSmart is a didactic production line composed of autonomous and modular workstations that can be operated separately. Each user is free to compose its own line according to its needs and budget. ErmaSmart is easily moveable. ErmaSmart allows to cover both the teaching of production management, industrial maintenance and automation/robotics.
"Industry 4.0" themes covered
Technical solutions
🔸Siemens PLCs, HMI & supervision (Schneider on request)
🔹Visual instructions & MES Tulip
🔸IO-Link smart sensors & Industrial IoT Sick gateway
🔹AGV MiR100 mobile robot or Puddu Kettybot
🔸Universal Robots, Dobot, Omron and Franka Collaborative robot
🔹2D and 3D Cartesian robots
🔸 Dynamic and energetic management of conveyors
🔹 Sick laser scanners & light curtains
🔸Diota, Hololens & Epson/Brochesia augmented reality
🔹 3D Virtual Universe Pro digital twin
Key points
Quick preparation
Easy to prepare activities thanks to instant start-up instant start-up
Easy to clean
Operates with recyclable consumables and does not require cleaning before and after use
Two process
Use in “Packaging” mode (granules) or in “Assembly” mode (reduction gear)
Robust solution
Reliable systems (welded frames and industrial components) allowing many assemblies, disassemblies and format changes
Evolving line
Evolving line (integration of peripheral systems and components) and consumables (dimensions of jars, bottles, etc.) according to budgets
Teaching activities
• Production
• Line operation
• Line reconditioning following a change
in production format
• Supervision on Ethernet network)
• Action and acquisition chains
• Regulation and control
• Diagnosis
• Prevention
• Improvements
• Assembly and disassembly
• Adjustments
• Wiring and connection
• Scheduling
• Control charts
• Lean SixSigma
• Automation
• Robotics
• 3D constructive solutions
• Workstation extensions
Our partners and suppliers
Video
Gallery of our ErmaSmart lines
ErmaSmart in Packaging Mode
2D jars/bottles unscrewing
Broadcast granule dosing
Stoppering of jars/flasks and personalisation with over-stoppers
Putting jars/flasks in trays
Production storage and automatic order picking
ErmaSmart in Assembly Mode
Placement of box/pallet on conveyor and placement of gearbox base in box/pallet
Assembly of the input shaft, the three “planets”, the central gear with output shaft on the gearbox base
Assembling and screwing the gearbox top cover
Production storage and automatic order picking
2D jars/bottles unscrewing
Broadcast granule dosing
Stoppering of jars/flasks and personalisation with over-stoppers
Putting jars/flasks in trays
Production storage and automatic order picking
Placement of box/pallet on conveyor and placement of gearbox base in box/pallet
Assembly of the input shaft, the three “planets”, the central gear with output shaft on the gearbox base
Assembling and screwing the gearbox top cover
Production storage and automatic order picking
